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Fiber Optic Inspection—Does It Matter?

If you search on the internet, you will find that the greatest cause of optical network failures is the issues with end-face contamination. As bandwidth demands rise and lose budgets get higher, many optical managers have attached great importance to fiber optic inspection. Today, this post intends to explore why fiber optic inspection matters and how to achieve a satisfying inspection.

Why Fiber Optic Inspection Matters?

With the wide deployment of fiber optic components like fiber optic connector and fiber pigtail, everyone in fiber installation and network has a clear recognition of the importance of fiber optic inspection. In a study by NTT-Advanced Technology, most of installers think that fiber end-face contamination is a major cause of network outages and downtime.

Fiber optic inspection enables network technicians and other personnel to safely inspect fiber end-faces for contamination and verify the effectiveness of fiber cleaning procedures. In fiber optic communication, dust, dirt, oils and anything else on a connector end-face can seriously impact on network performance. Even in some dust caps, dust also exists. Except for those contaminants, some accidental behaviors also can cause damage for connecting end-face, which cause network failures too. Seeing is believing. Here are some samples of different contaminants and damage (deep scratch, dirt and oils).

fiber optic contamination

Once a fiber connecting end-face has been cleaned properly, fiber inspection should be done to ensure clean mating and optimum performance. And the inspection scope of single mode and multimode fibers includes several zones: core, cladding, adhesive and contact (as shown in the below chart).

fiber optic inspection zone

How to Achieve Good Fiber Optic Inspection?

In the world of fiber optics, where light is transmitting through an 8-micron fiber core, a speck of dirt is like a boulder in the middle of the road. How to remove this “boulder”? It’s fiber optic clean and fiber optic inspection. Here we mainly talk about the latter one.

We cannot see dust and little oil, or a small scratch with our eyes, but a fiber optic inspection microscope can do that. Fiber optic microscope is a type of microscope designed for fiber optic equipment to check unmated fiber optic connectors for dirt and end-face quality.

Fiber optic microscope usually has three major components: an illuminator, a microscopic lens system, and a visual display. The illuminator is used to project light through the optic fibers so any debris or imperfections is visible. The microscope system is to magnify the image of the optic fiber. And the picture will be shown on the display, usually a LED screen. In order to achieve a good fiber optic inspection, the fiber optic microscope is necessary.

Two Types of Fiber Optic Microscope

A fiber optic microscope generally comes into two forms: desktop type and handheld type.

Desktop Fiber Optic Microscope

A desktop fiber optic microscope has a free-standing monitor display connected to a separate microscope system, which is useful for high-volume testing or detailed inspection. Like the desktop video three-dimensional microscope, apart from the features mentioned above, it has a focusing wheel, indicator lights and X/Y axis adjusting knob, which help it have a high performance in fiber optic inspection. And finished, semi-finished, PC and APC all types can be tested with this microscope.

desktop fiber optic microscope

Handheld Fiber Optic Microscope

Handheld fiber optic microscope is like a mini version of desktop type. It fits most of the features of a desktop model into a smaller, portable package. The display and illuminator are combined into one unit, which makes it suitable for on-site inspection and in cases when testing is not regularly controlled. The following picture shows a FFOI-605 handheld fiber optic inspection probe microscope. It is used to examine installed fiber terminations or ensure terminations are smooth and clean. The most brilliant feature of this microscope is that it eliminates the need to access the backside of patch panels or disassemble hardware devices which prior to inspection.

hand-held-inspection-probe

Conclusion

Fiber optic inspection plays a key role in fiber optic termination and optical communication. And good fiber inspection cannot be achieved without a fiber optic microscope. No matter you are a fiber installer or a network operator, most vendors will recommend that good practice is to inspect all fiber connectors before mating.

Fiber Optic Cleaning and Inspection of Connectors & Adapters

Cleanliness of fiber optic connections is critical to the performance of optical communication networks. Contamination on a connector end face, even if only at the microscopic level, can create severe problems. Traditional single mode fiber optic core diameters are approximately 9 microns. By comparison, a human hair is 50 microns or larger in diameter. Contamination that blocks the fiber core generates strong back reflections (Return Loss), and may effect attenuation (Insertion Loss). Loose contamination on the connector end face that may not block the core may move during de-mating, or may prevent physical glass-to-glass contact required for proper signal transmission. Rigid contamination trapped between connector end faces may permanently damage the fiber core(s). Dry contaminates are relatively simple to remove compared to oils and films which naturally occur with human contact, vapor condensation, and solvent evaporation.

Fiberstore offers various kinds of fiber optic cleaning and inspection tools and kits that can service SC, ST, LC and MPO connectors etc. Here is a list of basic cleaning steps and recommendations for each connector type. After cleaning, always inspect the connector end face with an appropriate microscope to verify that it is free of dirt, smudges and/ or scratches.


Cleaning Single Fiber Connectors (LC/SC/ST) and Adapters

Connector Ferrule – Exposed Endface

Dry Cleaning: Using reel-based cassette cleaner with medium pressure, wipe connector endface against dry cleaning cloth (single swipe per exposure) in one direction. For Angled Physical Contact (APC) polished connectors, ensure that entire endface surface mates with the cleaning cloth. Dry cleaning will generally remove airborne contamination and should be attempted first. Inspect connector endface for contamination after cleaning.

IBC Cleaner M250Another method is to use single fiber In-Bulkhead Cleaner (IBC, a Brand of fiber optic cleaner) that is especially designed for both Physical Contact (PC) and APC polished connectors. This device feeds a cleaning cloth across a head while the head rotates. Cleaning cloth is advanced to ensure it is clean. Install connector into a clean adapter and after inserting cleaner tip inside the adapter from the opposite end, press lever to initiate cleaning. Some single fiber IBC cleaners offer intuitive cleaning with audible push when engaged. Always inspect connector endface for contamination after cleaning.

Wet Cleaning: Lightly moisten portion of a lint free wipe with fiber optic cleaning solution (or > 91% Isopropyl Alcohol) and by applying medium pressure, first wipe endface against wet area and then onto dry area to clean potential residue from the endface. For APC polished connectors, ensure entire endface surface mates with the cleaning wipes. Wet cleaning is more aggressive than dry cleaning, and will remove airborne contamination as well as light oil residue and films. Perform dry cleaning as described above after wet cleaning and inspect connector endface for contamination after cleaning.

Caution: Always clean sides and tip of ferrule. Core alignment may be affected if ferrule is not thoroughly cleaned.

Connector Ferrule – Bulkhead Adapter Application

Dry Cleaning: Insert appropriate size cleaning stick tip into the adapter until a contact is made with the connector on the opposite end. Cleaning sticks are available for both 1.25 mm ferrule connectors (LCs) and 2.5 mm ferrule connectors (SC and ST). Rotate the cleaning stick with medium pressure in one circular motion as it is pulled from the adapter. Inspect endface for any contamination after cleaning. Another method is to use IBC cleaners. Insert cleaner tip inside the adapter until a contact is made with the connector on opposite end and press lever to initiate cleaning.

Wet Cleaning: Insert a lightly moistened appropriate size cleaning stick tip with fiber optic cleaning solution (or > 91% Isopropyl alcohol) into the adapter until a contact is made with the connector on opposite end. Rotate the cleaning stick with medium pressure in one circular motion as it is pulled from the adapter. Follow up with a dry cleaning stick and complete with dry cleaning method using IBC cleaners. Always inspect connector endface for contamination after cleaning.

Caution: Discard cleaning sticks after each use. Do not turn the cleaning stick back and forth pressing against connector endface, this may cause scratches if a large contamination is present.

Single Fiber Adapters – Exposed/Bulkhead Adapter Application

Dry Cleaning: For both exposed and connector mated adapter, insert dry adapter cleaning stick (or fiber adapter sleeve brush) inside the adapter and pull out with twisting motion, cleaning inside surface of alignment sleeve. After cleaning adapter with connector installed on one end, inspect connector endface for contamination.

Wet Cleaning: For both exposed and connector mated adapter, insert adapter cleaning stick (or fiber adapter sleeve brush) moistened with fiber optic cleaning solution (or > 91% Isopropyl Alcohol) inside the adapter and pull out with twisting motion, cleaning inside surface of alignment sleeves. Follow up with a dry swab. After cleaning adapter with connector installed on one end, inspect connector endface for contamination.

Caution: Discard cleaning sticks after each use. Do not rotate the cleaning stick back and forth while pressed against connector endface; this may cause scratches if a large contamination is present.


Cleaning Multi-Fiber Array Connector (MPO or MTP) and Adapter

Connector Ferrule – Exposed Endface

Dry Cleaning: Using reel-based cassette cleaner with medium pressure, wipe against dry cleaning cloth (single swipe per exposure) in one direction. There are special cleaners available, which can be used for the pinned and the unpinned (PC and APC polished) MPO/MTP connectors. For APC MPO/MTP connectors, ensure that entire endface surface mates with the cleaning cloth. Dry cleaning will generally remove airborne contamination and should be attempted first. Always inspect connector endface for contamination after cleaning.

IBC Cleaner for MPO/MTP ConnectorsAnother method is to use reel based MPO/MTP IBC cleaner especially designed for cleaning both the pinned and the unpinned (PC and APC polished) MPO/MTP connectors. Insert MPO/MTP connector into the cap at the tip into the cleaner, and rotate the cleaner wheel to clean the connector endface. Always inspect connector endface for contamination after cleaning.

Wet Cleaning: For unpinned MPO/MTP connector, lightly moisten lint free wipe with fiber optic cleaning solution (or > 91% Isopropyl Alcohol) and by applying medium pressure, wipe endface of the MPO/MTP connector in a direction perpendicular to fiber array. Repeat process using dry lint-free wipe. For APC MPO/MTP connectors, ensure that entire endface surface mates with the cleaning cloth. Follow up with dry cleaning using MPO/MTP IBC cleaner as described above and always inspect connector endface for contamination after cleaning.

For wet cleaning of pinned MPO/MTP connector, fold the moistened wipe and using creased portion with medium pressure, wipe endface of the MPO/MTP connector in a direction perpendicular to fiber array. Repeat process using dry lint-free wipe. For APC MPO/MTP connectors, ensure that entire endface surface mates with the cleaning cloth. Follow up with dry cleaning using MPO/MTP IBC cleaner as described above and always inspect connector endface for contamination after cleaning.

Another wet cleaning method for both pinned and unpinned MPO/MTP connector is to use lightly moistened 2.5 mm SC/ ST cleaning stick tip with fiber optic cleaning solution (or > 91% Isopropyl alcohol). With damp tip, clean the pins by holding the tip parallel to pins such that the tip end contacts ferrule. Applying medium pressure, wipe the cylindrical surface of the pins, the connector endface in direction perpendicular to fiber array and all the way around each pin. Repeat process using dry cleaning stick tip. Follow up with dry cleaning as described above. Always inspect connector endface for contamination after cleaning.

Caution: To prevent scratching the end face, always clean the MPO/MTP connectors with a cleaning motion from top to bottom perpendicular to fiber array. Never clean the MPO/MTP connector by rubbing across it from side to side (parallel to fiber array). Discard cleaning sticks after each use.

MPO/MTP Adapter – Exposed/ Bulkhead Adapter Application

Wet Cleaning: Remove MPO/MTP connectors from adapters. Wipe inside surface with cleaning stick moistened with fiber optic cleaning solution (or > 91% Isopropyl Alcohol). Follow up with dry cleaning stick. After cleaning adapter with connector installed on one end, inspect connector endface for contamination.

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